Pilot Manufacture  

 
 
1. Pilot scale-up:Matched with twelve glass lined reactors with full refluxing,each
two for 10L, 20L, 30L, 50L, 100L and 200L,scale-up experiments of 50-100
times can be finished based on the laboratory technology.
2. Centrifuge and drying facilities : each one for type SS-300 and type SS-400 ,
treating ability :5-10kg per time.One air-blast drying oven of steam automatic
controlled temperature, treating ability: 20-50kg per time.
3. Refrigerating system:one refrigerating machine of type JZS-2F10,refrigerating
capacity is 40000 great calorie , can meet with the reaction requirement that
the temperature is under -15~ -10'C.
4. Vacuum system : vacuum can reach -0.090 ~ -0.097 Mpa , the system can
basically reach the rectification,decontamination of low boiling-pointed liquid
compounds and regular solvent recovery.
5. Ten glass lined reactors with full refluxing,each two for 50L,100L,300L,500L
and 1000L.
6. Two sets of high vacuum distillation equipment:one is primary distillation equ-
ipment,vacuum is 5~10mmHg ,another is high vacuum distillation equipment ,
vacuum is 0.5~1mmHg.Treating ability:5-15kg per time.
7. Autoclaves:three hydrogenation autoclaves of 99 kg/m2,the capacity are 5L,
10L and 30L.
8. Baby rectification filled tower:use high efficiency stainless steel or glass fillers,
plate efficiency : 30 column plates (§æ0.5m, L5-10m),can separate compounds
of ¡÷T<10'C.
9. Refrigerating systems : add a refrigerator of 40000 great calorie to ensure the
reaction temperature able to be under -10'C.
10. Refining , drying and packaging systems of pilot workshop : can produce 50 -
150kg pharmaceutical intermediates or bulk drugs monthly , conform to GMP
regulations,purification demand is 100000 grade.
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